China Best Sales DC Oil-Free Air Compressor Head 12V 24V 36V 200V 80V 96V Permanent Magnet Brushless Motor Compressor Host Manufacturer Vehicle Portable air compressor parts

Product Description

  

Model

BST100DC

BST100DC

Rated Voltage  (V)

DC12V DC24V above

DC12V DC24V above

Input power(W)

≤135

≤160

Speed (r/min)

≥1800

≥1800

Rated pressure (KPa)

140KPa

140KPa

Max pressure(KPa)

200KPa

200KPa

Restart pressure (KPa)

0KPa

0KPa

Rated volume flow  (m3/h)

1.8m3/h@140KPa

2.5m3/h@140KPa

Noise dB(A)

≤56dB(A)

≤57dB(A)

Ambient temperature  ºC

-41~55 ºC

-41~55 ºC

Insulation Class

F

F

Cold insulation resistance  (MΩ)

≥100MΩ

≥100MΩ

Voltage resistance

500V/50Hz 1min(No breakdown)

500V/50Hz 1min(No breakdown)

Net weight (Kg)

2.8Kg

2.8Kg

Installation Dimensions (mm)

114×70 mm

114×70 mm

External Dimensions (mm)

172×89×143 mm

172×89×143 mm

Typical application
Respirator (ventilator) oxygenerator
Disinfectant sprayer Blood analyzer
Clinical aspirator Dialysis / hemodialysis
Dental vacuum drying oven Air suspension system
Vending machines / coffee blenders and coffee machines Massage chair
Chromatographic analyzer Teaching instrument platform
On board access control system Airborne oxygen generator

      Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 90/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

What Are the Key Components of an Oil-Free Compressor System?

An oil-free compressor system consists of several key components that work together to compress air without the use of oil. Here’s a detailed explanation of the main components:

1. Air Intake:

The air intake is the entry point where ambient air is drawn into the compressor system. It typically includes a filter to prevent dust, debris, and other contaminants from entering the compressor and ensures clean air for compression.

2. Air Compressor Unit:

The air compressor unit is the core component responsible for compressing the incoming air. In an oil-free compressor system, this unit is designed to operate without the need for lubricating oil. It generally consists of one or more compression stages, each comprising a cylinder, piston, valves, and seals. The compression process raises the pressure of the air, resulting in compressed air output.

3. Compression Cooling System:

During the compression process, the air temperature increases significantly. To prevent overheating and ensure efficient operation, oil-free compressor systems employ cooling systems. These cooling systems can include air cooling or water cooling mechanisms, which help dissipate the heat generated during compression and maintain optimal operating temperatures.

4. Air/Oil Separation System:

An oil-free compressor system employs an air/oil separation system to ensure that no oil is carried over into the compressed air. This system typically consists of specialized filters or separators that remove any residual oil or oil mist from the compressed air before it leaves the compressor system. This separation process ensures that the compressed air remains oil-free.

5. Control and Monitoring Systems:

Modern oil-free compressor systems are equipped with advanced control and monitoring systems. These systems enable precise control of various parameters, such as pressure, temperature, and compressor speed. They also provide real-time monitoring of performance, efficiency, and potential issues. Control and monitoring systems allow for optimized operation, energy efficiency, and proactive maintenance.

6. Air Receiver Tank:

An air receiver tank, also known as a compressed air storage tank, is often included in oil-free compressor systems. The tank serves as a storage reservoir for the compressed air, providing a buffer to meet fluctuating air demand. It helps stabilize the pressure, reduces pressure fluctuations, and allows for more efficient usage of the compressed air in downstream applications.

7. Air Treatment Components:

Depending on the specific application requirements, oil-free compressor systems may include additional air treatment components. These components can include filters, dryers, and condensate management systems. Filters remove particulates and contaminants from the compressed air, while dryers remove moisture to ensure the production of clean, dry, and high-quality compressed air. Condensate management systems handle the separation and disposal of liquid condensate produced during the compression process.

8. Piping and Distribution System:

The piping and distribution system transports the compressed air from the compressor unit to the desired application points. It includes pipes, fittings, valves, and connectors that ensure proper airflow and distribution of the compressed air throughout the system. The piping system should be designed and sized appropriately to minimize pressure drops and optimize efficiency.

These are the fundamental components found in oil-free compressor systems. However, it’s important to note that the specific configuration and additional components may vary depending on the design, capacity, and intended application of the compressor system.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China Best Sales DC Oil-Free Air Compressor Head 12V 24V 36V 200V 80V 96V Permanent Magnet Brushless Motor Compressor Host Manufacturer Vehicle Portable   air compressor partsChina Best Sales DC Oil-Free Air Compressor Head 12V 24V 36V 200V 80V 96V Permanent Magnet Brushless Motor Compressor Host Manufacturer Vehicle Portable   air compressor parts
editor by CX 2023-10-21

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