China high quality Oil Free Air Methane/Ammonia Compressor Natural Gas Diaphragm Compressor supplier

Product Description

COMPANY INTRODUCE:
The company has hydrogen production compressors, filling compressors, and hydrogen refueling station compressors to achieve full coverage of hydrogen energy compressors, one-stop supply and service. The displacement of a single hydrogen production compressor can reach 2000Nm3/min, the displacement of a single filling compressor can reach 2000Nm3/h, and the displacement of a single compressor at a hydrogen refueling station can reach 2000Nm3/h, fully covering compressors in the hydrogen energy industry need.

Below is the total system of Commercial hydrogen energy project 32MPa hydrogen filling compressor

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The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.

Hydrogen gas production compressor
parameter           industry hydrogen from natural gas Hydrogen from coke oven gas Chemical tail gas recovery Fluorine alkali tail gas recovery other
Suction pressure MPa(G) 0-0.5 0-0.2 0-1.0 0-0.1  
discharge pressureMPa(G) 1.0-3.0 0.8-2.3 1.5-3.0 0.8-2.5  
capacity  Nm3/min 5-50 10-200 10-200 8-100  
Compression levels 1-3 1-4 1-6 1-5 1-6
motor power(KW) 30-2000
skid mounted skid mounted
Digital Analog Computing yes
systolic algorithm yes
Service Guarantee Professional service team, 7X24 hours all day service

Hydrogen filling compressor + hydrogen refueling station compressor
parameter              industry 45Mpahydrogen refueling station 90Mpa hydrogen refueling station Hydrogen tank truck Hydrogen flushed into the bottle High pressure hydrogen delivery
Suction pressure MPa(G) 3-20 10-30 0.8-3.0 0.1-30 0.8-3.0
discharge pressureMPa(G) 45 90 20.0-22.20 15.0-20.0 5.2-20.0
capacity  Nm3/min 200-2000 100-1000 300-2000 10-800 100-1500
Compression levels 1-2 1-2 1-3 1-2 1-2
motor power(KW) 30-200 30-185 75-315 3-160 22-200
skid mounted skid mounted
Digital Analog Computing yes
Finite Element Analysis yes
Service Guarantee Professional service team, 7X24 hours all day service        

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After-sales Service: 3 Year
Warranty: 1 Year, 1 Year
Lubrication Style: Oil-free, Oil-Free

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

Are There Regulations Governing the Use of Oil-Free Air Compressors?

Yes, there are regulations governing the use of oil-free air compressors. Here’s a detailed explanation of the regulations and standards that apply to the use of oil-free air compressors:

1. Industry-Specific Regulations:

Depending on the industry and application, there may be specific regulations that govern the use of oil-free air compressors. For example:

  • In the pharmaceutical industry, organizations such as the Food and Drug Administration (FDA) in the United States and the European Medicines Agency (EMA) in Europe have guidelines and regulations regarding the use of compressed air in pharmaceutical manufacturing processes. These guidelines often require the use of oil-free compressors to ensure the purity and integrity of the compressed air used in the production of drugs.
  • In the food and beverage industry, regulatory bodies such as the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA) have specific requirements for compressed air used in food and beverage processing. These regulations often mandate the use of oil-free compressors to prevent contamination of the final products.
  • In the electronics industry, standards such as ISO 8573-1 specify the maximum allowable levels of various contaminants in compressed air used for electronic component manufacturing. These standards often necessitate the use of oil-free compressors to ensure the cleanliness and quality of the compressed air.

2. Air Quality Standards:

There are various air quality standards and classifications that dictate the acceptable levels of contaminants in compressed air. These standards help ensure that compressed air meets specific purity requirements for different applications. Examples of air quality standards include ISO 8573, which defines the purity classes for different contaminants in compressed air, and the Compressed Air and Gas Institute (CAGI) standards. Oil-free compressors are commonly used to meet the stringent requirements of these air quality standards, particularly in applications where oil contamination is not permissible.

3. Environmental Regulations:

Environmental regulations may also impact the use of oil-free air compressors. Oil-lubricated compressors can pose environmental risks if not properly managed. The release of oil into the environment can lead to soil and water contamination. To mitigate these risks, regulatory bodies such as the Environmental Protection Agency (EPA) in the United States and similar agencies in other countries have regulations and guidelines in place to govern the use, handling, and disposal of lubricants and compressed air equipment. The use of oil-free compressors can help comply with these environmental regulations by eliminating the risk of oil contamination.

4. Occupational Health and Safety Regulations:

Occupational health and safety regulations may also apply to the use of oil-free air compressors. These regulations aim to protect workers from hazards associated with compressed air systems. They may cover aspects such as noise levels, vibration, electrical safety, and proper maintenance procedures. Compliance with these regulations helps ensure the safety and well-being of workers operating and maintaining the oil-free compressors and the associated compressed air systems.

It’s important to note that the specific regulations and standards governing the use of oil-free air compressors may vary depending on the country, industry, and application. It’s recommended to consult with regulatory authorities, industry associations, and relevant standards organizations to ensure compliance with the applicable regulations and standards in a particular context.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China high quality Oil Free Air Methane/Ammonia Compressor Natural Gas Diaphragm Compressor   supplier China high quality Oil Free Air Methane/Ammonia Compressor Natural Gas Diaphragm Compressor   supplier
editor by CX 2024-05-15

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